Ammonia Sensor for Pig Production

Ammonia Sensor for Pig Production

Ammonia (NH₃) is one of the most significant environmental and welfare challenges in modern pig production. While it is a natural by-product of livestock systems, excessive ammonia emissions can negatively affect animal health, worker safety, and the surrounding environment. Understanding how ammonia is produced — and how it can be managed — is essential for sustainable, efficient pig farming.

What Is Ammonia and How Is It Produced?

In pig production, ammonia is primarily formed when urea and uric acid in manure and urine are broken down by bacteria. The enzyme urease, naturally present in feces, catalyzes this conversion, releasing ammonia gas into the air.

Key factors influencing ammonia formation include:

  • Temperature: Higher temperatures accelerate bacterial activity and volatilization.
  • pH: Ammonia release increases when manure pH is above 7.5.
  • Ventilation: Inadequate ventilation allows ammonia to accumulate in barns.
  • Manure management: Frequent removal and cooling of manure reduce emissions.

Impacts of Ammonia in Pig Housing

1. Animal Health and Welfare

High concentrations of ammonia irritate the pigs’ respiratory tract, leading to:

  • Reduced lung function and increased susceptibility to respiratory diseases.
  • Lower feed intake and growth rates.
  • Increased stress and reduced overall welfare.

Concentrations above 20 ppm are considered harmful to pigs, and levels above 10 ppm are generally discouraged in modern facilities.

2. Worker Health

Ammonia exposure can cause eye and throat irritation, headaches, and long-term respiratory problems in farm workers. Maintaining clean air is therefore not only an animal welfare priority but also a matter of occupational safety.

3. Environmental Impact

Once emitted into the atmosphere, ammonia contributes to acid rain among other things. This has downstream effects on soil, water quality, and climate. The pig industry and other industries are under increasing regulatory pressure to reduce ammonia emissions as part of broader sustainability goals.

4. Production Performance and Efficiency

Ammonia doesn’t just affect welfare — it has a direct impact on productivity. Chronic exposure to elevated ammonia levels has been shown to:

  • Reduce average daily gain (ADG) and feed conversion efficiency (FCR).
  • Delay the time to reach market weight, increasing feed costs per kilogram of gain.
  • Lead to uneven growth within groups, complicating management and marketing.

Studies indicate that pigs exposed to ammonia concentrations above 25–30 ppm may experience growth rate reductions of 5–10%, depending on duration and housing conditions. Maintaining low ammonia levels therefore supports both animal health and economic performance.

Strategies to Reduce Ammonia Emissions

Reducing ammonia requires an integrated approach across nutrition, housing, and manure management.

1. Nutritional Strategies

Some producers are finding that small nutritional adjustments can make a big difference in reducing ammonia emissions. Since ammonia comes mainly from excess nitrogen in manure, improving how pigs use dietary protein is one of the most effective ways to limit emissions.

Many farms now reduce crude protein levels in the diet and instead balance amino acids like lysine, methionine, threonine, and tryptophan. This helps pigs grow efficiently while producing less nitrogen waste.

Others use feed additives to support this goal. For example, acidifiers such as benzoic acid can lower urine pH and reduce ammonia volatilization, while yucca extracts and zeolites may help bind or neutralize ammonia in the manure.

Phase feeding — adjusting feed formulations according to the pigs’ growth stages — is another strategy gaining traction. It ensures nutrients are provided in line with the animals’ actual requirements, improving feed efficiency and reducing waste.

Because results can vary between farms, it’s always best to consult a swine nutritionist or feed specialist before making dietary changes. They can help tailor a feeding program that maintains performance while minimizing emissions and feed costs.

2. Housing and Ventilation

  • Maintain dry, clean floors to minimize urine–feces contact.
  • Use slatted floors and frequent manure removal systems.
  • Ensure adequate ventilation to dilute and remove gases effectively.
  • Consider air scrubbers or biofilters for high-density operations.

3. Manure Management

  • Frequent removal of slurry from pits prevents microbial breakdown within the housing.
  • Slurry acidification (e.g., with sulfuric acid) can reduce ammonia emissions by over 50%.
  • Covering storage tanks and applying manure by injection rather than surface spreading further minimizes losses.

Monitoring Ammonia Levels

Regular monitoring is essential. Accurate ammonia sensors designed for the harsh environment in a pig production can help producers maintain safe and efficient barn environments.

Selected Sensors

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