Hardened Design For Agriculture

Hardened Design for Agriculture

Our sensors are specially designed for withstanding the harsh environment in agriculture. Therefor all our capacitive and climate sensors are:

  • Robust
  • Accurate
  • Designed for lasting a lifetime

Read more about our different sensors here.

Ensuring Durability and Efficiency in Farming

Agriculture today is far more than just the simple cultivation of crops and raising of livestock—it’s a high-tech industry where precision and efficiency are key. Central to this modern approach are various types of sensors that help monitor everything from soil moisture and temperature to crop health and livestock conditions. However, the harsh environmental conditions of farming necessitate that these sensors not only be precise but also extremely durable. This is where the concept of a hardened design for agricultural sensors comes into play.

What is Hardened Design?

Hardened design refers to the process of making devices robust enough to withstand the harsh environments in which they are to be used. For agricultural sensors, this means ensuring that they can endure extreme environmental conditions, resist water and dust, and handle exposure to gases like CO2 and NH3 (ammonia). The objective is to create sensors that provide reliable data across a variety of challenging conditions without faltering.

Climate Sensors from dol-sensors
Learn how climate sensors provide reliable performance in demanding agricultural environments while reducing maintenance and downtime.
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Why is Hardened Design Necessary for Agricultural Sensors?

1. Environmental Extremes: In livestock houses the environment is extreme with temperature swings, high humidity, and dust. Sensors without a hardened design might fail under extreme temperatures or humidity.

2. Gas Exposure: Livestock created a lot of CO2 inside the farm house just by breathing. Furthermore, the litter can contain high levels of ammonia. Sensors need to be resistant to these gases to avoid degradation of components which can lead to inaccurate readings or total device failure.

3. Longevity and Cost-Effectiveness: Farming is a long-term investment, and so is the installation of modern sensors. A hardened design ensures that sensors can operate for extended periods without needing frequent replacements, thereby maximizing the return on investment.

4. Better Biosecurity: By using sensors with hardened design, there is less need for calibration, repair, and replacement. This means less interference with the animals and therefore better biosecurity.

How is Hardened Design Implemented?

1. Robust Materials: One of the first steps in creating hardened sensors is the selection of materials that are resistant to corrosion, UV radiation, and physical wear.

2. Waterproofing and Dustproofing: To achieve a high level of protection against water and dust, our sensors are encased in sealed housings. Standards such as IP67 or IP68 are commonly met, indicating total dust resistance and the ability to withstand immersion in water.

3. Immunity to Electrical Noice: Most of our sensors have high immunity to noise from electric communication, i.e. from a mobile phone, and transients, i.e. from motors and contactors. This makes the sensors highly reliable.

Hardened Design is a Necessity

The hardened design of agricultural sensors is not just a feature—it’s a necessity. By incorporating such designs, farmers and farm managers can ensure consistent, reliable data collection, leading to better decision-making and increased productivity. This durability also aligns well with the sustainability goals of modern agriculture, which emphasize reducing waste and increasing efficiency. As farming continues to evolve, the role of robust, well-designed sensors will only grow in importance, supporting a future where agriculture remains viable under ever-changing environmental conditions.

Automated Climate and Ventilation in Pig Production
Learn how continuous monitoring helps producers identify developing production challenges through changes in water consumption, growth performance and other key production indicators.

Maintaining the right climate is one of the most critical factors in efficient pig production. Pigs are highly sensitive to changes in temperature, humidity, and air quality. Any imbalance can lead to heat stress, poor feed conversion, increased disease risk, and reduced growth rates. Automated climate and ventilation systems are transforming how farmers manage these challenges — ensuring healthier animals, greater efficiency, and higher profits.

The Importance of Climate Control in Pig Housing

Optimal climate control directly influences animal welfare and performance. Pigs cannot sweat, so managing heat and humidity within their environment is essential. Poor air quality caused by excess ammonia, carbon dioxide, or dust can also impact respiratory health and feed intake. Manual monitoring and adjustments can be time-consuming and inconsistent, especially in large-scale operations.

Automated systems solve this by continuously monitoring environmental factors such as:

  • Temperature and humidity levels
  • Ammonia and carbon dioxide concentrations
  • Airflow and ventilation rates
  • External weather conditions

By automatically adjusting fans, heaters, and inlets, these systems keep conditions stable around the clock.

Customized Solutions
Learn how continuous monitoring helps producers identify developing production challenges through changes in water consumption, growth performance and other key production indicators.

Customized Sensor Solutions

At dol-sensors, we understand that every farm and industry has its own needs and therefor aim at providing unparalleled customer experiences. With a commitment to providing customized sensor solutions, we offer a wide range of sensors that can be tailored to meet the specific requirements of our customers.

Get a customized offer

To get an offer that suits your needs, please contact our Global Sales Manager.

Jan Jensen
Global Sales Manager

Ext.: +45 72 17 58 49
Mobile: +45 52 13 58 49
Email: [email protected]

How to Reduce Feeding Costs
Learn how continuous monitoring helps producers identify developing production challenges through changes in water consumption, growth performance and other key production indicators.

Feed is the single largest expense in pig production, often accounting for 60–70% of total production costs. Managing feed efficiency and cost is therefore critical to improving profitability and long-term sustainability. Below are five expert strategies that can help producers reduce feed costs without compromising growth performance or animal health.

1. Work with Feeding Specialists to Optimize Feed Formulation

Collaborating with a qualified animal nutritionist or feeding specialist is one of the most effective ways to reduce feed costs while maintaining optimal pig performance. These professionals have the technical expertise and access to formulation software that can balance diets precisely for energy, amino acids, vitamins, and minerals — all while minimizing unnecessary expenses.

A feeding specialist can:

  • Design least-cost rations based on the latest ingredient prices and availability, ensuring that every nutrient requirement is met efficiently.
  • Identify cost-effective ingredient substitutions, such as incorporating alternative protein or energy sources that maintain performance but reduce costs.
  • Provide ongoing feed evaluations and adjustments as pigs grow or as market conditions change, preventing over- or under-feeding.

By investing in professional feed advice, producers often achieve better feed efficiency, improved growth rates, and significant savings — results that far outweigh the cost of consultation.

2. Implement Phase Feeding Programs

Pigs have different nutrient requirements at each stage of growth. Feeding a single diet throughout the production period often results in nutrient wastage.

  • Phase feeding involves dividing the growth period into several phases, each with a diet precisely matched to the pigs’ needs.
  • Moving from a two-phase to a four-phase feeding program can reduce feed costs by 3–5% while maintaining growth performance.
  • Split-sex feeding can further enhance efficiency, as barrows and gilts have different nutrient requirements.

Improving feed efficiency requires continuous insight into both animal performance and barn conditions. Learn more about getting control in your pig production.

3. Improve Nutrient Utilization with Feed Additives

Enhancing the digestibility and absorption of nutrients is a practical way to lower overall feed costs. Feed additives such as enzymes, probiotics, and organic acids can help pigs make better use of the nutrients already present in their diets, reducing the need for expensive ingredients.

  • Enzymes can increase the availability of nutrients like phosphorus, protein, and energy from plant-based ingredients.
  • Probiotics and other gut health enhancers support a balanced intestinal environment, improving feed conversion and reducing the incidence of digestive problems.
  • Organic acids can help maintain feed hygiene and promote optimal digestion, particularly in young pigs.

By improving nutrient utilization, these additives help maximize the value of every kilogram of feed, supporting both performance and profitability.

Selected Sensors

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